FCE stands at the forefront of innovation with its High-Quality In Mould Labelling (IML) process, a transformative approach to product decoration that integrates the label into the product during the manufacturing process. This article provides a detailed description of FCE’s IML process and its myriad advantages.
The IML Process: A Fusion of Art and Engineering
At FCE, the IML process begins with Free DFM Feedback and Consultation, ensuring that every design is optimized for manufacturability. With Professional Product Design Optimization and advanced tools like Moldflow and Mechanical Simulation, FCE guarantees that the first T1 sample is ready in as few as 7 days.
The Technique
The IML technique involves inserting a preprinted label into the cavity of an injection mold. As plastic is injected over the label, it becomes permanently fused to the part, creating a decorated piece that is both aesthetically pleasing and durable.
Advantages of FCE’s IML
• Design Versatility: With up to 45% foil curvature, FCE’s IML offers unlimited design potential and quick design changeovers.
• High-Quality Imagery: High-resolution images ensure that every product stands out with clarity and vibrancy.
• Cost-Effectiveness: Ideal for high-volume projects, IML is a low-cost solution that achieves effects other technologies can’t match.
• Durability and Hygiene: Products are robust, suitable for frozen and fridge storage, and feature a damage-resistant finish.
• Eco-Friendly: The dry, solvent-free process underscores FCE’s commitment to environmental consciousness.
Technical Superiority of IML
• Complete Decoration: Every part of the moulded piece is decorated, eliminating the need for post-moulding operations.
• Protected Graphics: The inks, shielded by film, remain vibrant and are safeguarded against environmental factors.
• Multi-Colour Applications: IML simplifies the production of multi-colour applications, ensuring superior colour balancing and a finish free from dirt accumulation.
• Customization: A range of films and constructions are available to meet diverse customer needs.
Future Applications and Innovations
IML’s versatility opens doors to numerous applications, from automating dry tumbler filters to personalizing pharmaceutical products and enhancing traceability with RFID. The potential for decorating with unconventional materials like textiles further expands the creative horizon.
Comparing IML and IMD
When it comes to durability, cost-effectiveness, and design flexibility, IML stands out:
• Durability: Graphics integrated into the plastic part cannot be removed without damaging the part, ensuring longevity.
• Cost-Effectiveness: IML reduces work-in-progress inventory and eliminates the need for additional post-production decoration.
• Design Flexibility: With a vast array of colors, effects, textures, and graphics, IML can replicate complex appearances like stainless steel and wood grains.
In conclusion, FCE’s High-Quality In Mould Labelling process is not just a method of decoration; it’s a comprehensive solution that enhances product quality, safety, and traceability while being mindful of the environment. As the industry evolves, FCE’s IML technology is poised to lead the way in innovation and design excellence.
For more information, please contact us:
Email: sky@fce-sz.com
Post time: Mar-29-2024