Well-designed Extrusion And Injection Moulding - Best China Injection Molding Service – FCE Detail:
Engineering Expertise and Guidance
Engineering team will help you on optimize molding part design, GD&T check, material selection. 100% ensure the product with high production feasibility, quality, traceability
Simulation before Cutting Steel
For each projection, we will use mold-flow, Creo, Mastercam to simulate the injection molding process, machining process, drawing process to predict the issue before make physical samples
Precise Complex Product Manufacturing
We have the top brand manufacturing facilities in injection molding, CNC machining and sheet metal fabrication. Which allows complex, high precision requirement product design
In house process
Injection mold making, Injection molding and second process of pad printing, heat staking, hot stamping, assembly are all in house, so you will have much low cost and reliable development lead time
Available Process
Overmolding
Overmolding is also called as multi-k injection molding. is a unique process that combines two or multiple materials, colors together. It is a best way to achieve multi-color, multi-hardness, multi-layer & touch feeling product. Also be used on single shot have limit that could not achieved product.
Overmolding
Overmolding is also called as multi-k injection molding. is a unique process that combines two or multiple materials, colors together. It is a best way to achieve multi-color, multi-hardness, multi-layer & touch feeling product. Also be used on single shot have limit that could not achieved product.
Liquid Silicone Rubber injection molding
Liquid Silicone Rubber (LSR) is high precision Silicone manufacturing method. And it is only way to have very clear (transparent) rubber part. Silicone part is durable at even 200degree temp. chemical resistance, food grade material.
In mold decoration
In mold decoration (IMD) is a simple and efficient process. Decoration is done inside of the mold without any pre / secondary process. Decoration is completed, including hard coat protection, with just a single shot molding. Allow product have custom patterns, gloss and colors.
Material Selection
FCE will help you find best material according to the product requirement and application. There is a lot of choices in the market, we will also according the cost effective and supply chain stability to recommend the brand and grade of resins.
Molded part Finishes
Glossy | Semi-Glossy | Matte | Textured |
SPI-A0 | SPI-B1 | SPI-C1 | MT (Moldtech) |
SPI-A1 | SPI-B2 | SPI-C2 | VDI (Verein Deutscher Ingenieure) |
SPI-A2 | SPI-B3 | SPI-C3 | YS (Yick Sang) |
SPI-A3 |
Plastic Injection Molding Capabilities
Secondary Processes
Heat Staking
Heat and Press metal inserts or other stiff material part into the product. After the melt material get solid, they are bonded together. Typical for the brass thread nuts.
Laser Engraving Mark the patterns onto the product with laser. With laser sensitive material, we can have white laser mark on the black part.
Pad Printing/screen printing
Print ink onto the product surface, multi-color overprinting is accepted.
NCVM and Painting To have different color, roughness, metallic effect and anti-scratch surface effect. Typically for the cosmetic products.
Ultrasonic Plastic Welding
Joint two part with Ultrasonic energy, cost effective, good seal and cosmetic.
FCE Injection molding solutions
From concept to reality
Prototype tool
For quick design verification with real material and process, Fast prototype steel tooling is a good solution for it. It could be bridge of production also.
- No minimum order limit
- Complex design achievable
- 20k shot tool life guaranteed
Production tooling
Normally with hard steel, hot runner system, hard steel. Tool life is about 500k to 1million shots. Unit product price is very low, but mold cost is higher than the prototype tool
- Over 1 million shots
- High efficiency & running cost
- High product quality
Typical Development Process
Quote with DFx
Check you requirement data and applications, provide scenarios quote with different suggestions. Simulation report with be provided in parallel
Review prototype (alternative)
Develop rapid tool (1~2wks) to mold prototype samples for design and molding process verification
Production mold development
You can kick off ramp up immediately with prototype tool. If the demand over millions, kick off production mold with multi-cavitation in parallel, which will take approx. 2~5weeks
Repeat Order
If you have focus for the demand, we can start delivery within 2days. No focus order, we can start partial shipment as few as 3days
Q&A
What is injection molding?
Injection molding is two large metal mold halves coming together, a plastic or rubber material is injected into the cavity. The plastic materials being injected are melted, they aren’t really heated; The material is pressed into the injection via the runner gate. As the material is compressed, it heats and begins to flow into the molds. Once it cools, the two halves separate again and the part come out. Repeat same actions from closing mold and open mold as one circle, and you have a run of injection molded parts ready.
What industries use injection molding?
Variety fields can used in the followings:
Medical & Pharmaceutical
Electronics
Construction
Food & Beverage
Automotive
Toys
Consumer Goods
Household
What are the types of injection molding processes?
There are several types of injection molding processes, including:
Custom plastic injection molding
Overmolding
Insert molding
Gas-assisted injection molding
Liquid silicone rubber injection molding
Metal injection molding
Reaction injection molding
How long does an injection mold last?
Depends on several factors: mold material, number of cycles, operating conditions, and cooling/holding pressure time between production runs.
What is the difference between forming and molding?
Although quite similar, the difference between forming and molding comes down to their unique features and benefits, depending on the application they are being used for. Injection molding is more suitable for large production runs. Thermoforming, is more suitable for shorter production runs of large designs and involves forming heated plastic sheets to the mold’s surface.
Product detail pictures:
Related Product Guide:
Our products are broadly identified and trustworthy by people and may meet continually modifying financial and social requires of Well-designed Extrusion And Injection Moulding - Best China Injection Molding Service – FCE , The product will supply to all over the world, such as: Borussia Dortmund, Germany, California, With the advanced workshop, professional design team and strict quality control system, based on mid- to high-end marked as our marketing positioning, our products are fast selling onto European and American markets with our own brands such as below Deniya, Qingsiya and Yisilanya.
By Althea from Norwegian - 2018.09.08 17:09
It is a very good, very rare business partners, looking forward to the next more perfect cooperation!
By ron gravatt from Bulgaria - 2018.06.05 13:10