Urimo gushaka Injection Molding ABS itanga isoko mubushinwa?
Birashobora kugorana kubona umuntu ushobora kwizera gutanga ibice bikomeye, biramba burigihe.
Ntushaka gukorana nuwabitanze yemeza ko umusaruro wawe ugenda neza nta kibazo cyiza?
Ingingo yacu izakumenyesha kubantu 5 ba mbere ba Injection Molding ABS batanga mubushinwa bashobora kugufasha kuzigama amafaranga utitanze ubuziranenge.
Kuki uhitamo Injection Molding ABS mubushinwa?
Ikiguzi gikomeye
Ubushinwa bufite inyungu zikomeye mu bijyanye no guterwa inshinge (cyane cyane plastike ya ABS), bitewe ahanini n’ibiciro by’umurimo muke, ubushobozi bw’umusaruro munini hamwe na sisitemu yo gutanga isoko ikuze. Ibi bifasha abahinguzi b'Abashinwa gutanga ibicuruzwa byujuje ubuziranenge ku biciro birushanwe.
Nk’uko imibare ibigaragaza, impuzandengo y’imishahara y’isaha y’abakozi bo mu ruganda rw’Abashinwa igera ku madolari ya Amerika 6-8, mu gihe umushahara w’isaha w’abakozi bakora mu nganda zimwe muri Amerika uri hejuru y’amadolari ya Amerika 15-30, kandi ikinyuranyo cy’ibiciro by’umurimo kikaba kinini. Dufashe nk'ibicuruzwa 100.000 by'ibishishwa bya pulasitike ABS nk'urugero, amagambo yatanzwe n'abashoramari b'Abashinwa ubusanzwe ni US $ 0.5-2 / igice, mu gihe igiciro cy’ibicuruzwa by’abanyaburayi n’abanyamerika bishobora kugera kuri US $ 3-10 / igice, kandi ikinyuranyo cy’ibiciro gishobora kugera kuri 50% -70%.
Ubuhanga bugezweho bwo gukora nibikoresho
Isosiyete ikora imashini itera inshinge mu Bushinwa muri rusange ikoresha ibikoresho n’ikoranabuhanga bigezweho ku rwego mpuzamahanga, birimo imashini zitera inshinge zisobanutse neza, imirongo ikora mu buryo bwikora hamwe na sisitemu yo kugenzura ubuziranenge kugira ngo ibicuruzwa bibe bihamye kandi neza.
Ubushakashatsi bwakozwe mu nganda bwerekana ko igipimo cy’ibikorwa by’inganda zo mu Bushinwa zikora inshinge zirenga 60%, kandi ibigo bimwe na bimwe byatangije igenzura rya AI, kandi igipimo cy’inenge gishobora kugenzurwa munsi ya 0.1%.
Urunigi rutanga neza hamwe nibikoresho byiza
Ubushinwa n’igihugu kinini ku isi gikora plastike ya ABS, gifite inganda zikora peteroli. Gutanga ibikoresho fatizo byaho bigabanya ibiciro byamasoko hamwe nigihe cyo gutanga. Byongeye kandi, ingaruka zo guhuriza hamwe inganda (nka Pearl River Delta na Yangtze River Delta) zituma habaho ubufatanye bwiza mubibumbano, kubumba inshinge, nyuma yo gutunganya nibindi bihuza.
Ubushinwa bufite ibice birenga 30% byubushobozi bwa ABS resin ku isi. Abatanga isoko rikomeye nka LG Chem (Uruganda rw’Ubushinwa), CHIMEI, na Formosa bose bafite inganda mu Bushinwa, kandi amasoko yo kugura ibikoresho fatizo agabanywa n’ibyumweru 1-2 ugereranije n’amahanga.
Fata urugero rwa Shenzhen. Inzira yose yo gushushanya ibishushanyo → gutera inshinge → gutera → guteranya birashobora kurangira mumirase ya kilometero 50, bikagabanya cyane ibikoresho nibiciro.
Igisubizo cyihuse hamwe nubushobozi bunini bwo gutanga
Inganda zAbashinwa zirahinduka muburyo bwihuse bwo gukora no kubyara umusaruro, kandi zirashobora guhuza ibyo abakiriya bakeneye bitandukanye uhereye kubigenzurwa byintangarugero kugeza kumusaruro mwinshi mugihe bikomeza kugihe gito.
Fata urugero rwo gutera inshinge za Foxconn. Ubushobozi bwacyo buri kwezi burenga miriyoni 2 z'ibigize ABS, byatanze isoko ihamye kubikoresho bya elegitoroniki byabaguzi nka terefone ya Apple.
Uburambe mpuzamahanga mpuzamahanga no kubahiriza
Isosiyete ikora ibijyanye no gutera inshinge mu Bushinwa imaze igihe kinini ikorera abakiriya ku isi kandi bamenyereye ubuziranenge mpuzamahanga (nka ISO, FDA) hamwe n’ibikorwa byoherezwa mu mahanga, kandi birashobora kubahiriza ibisabwa ku masoko atandukanye.
Imizigo yo mu nyanja iva ku cyambu cya Ningbo yerekeza i Los Angeles ni kontineri igera kuri 2000-2000-4,000 / 40-, ikaba iri munsi ya 20% -30% ugereranije n’ibyambu by’i Burayi (nka Hamburg) kandi ifite urugendo rugufi.
Nigute ushobora guhitamo Injection Molding ABS bakora mubushinwa?
1. Suzuma ubushobozi bwo gukora
Reba niba uwabikoze azobereye mu gutera inshinge za ABS kandi afite uburambe hamwe nimishinga isa.
Suzuma ubushobozi bwabo bwo gukora, imashini (urugero, hydraulic / imashini itera amashanyarazi), hamwe nubushobozi bwo gutunganya ingano yawe.
Shakisha ingamba zo kugenzura ubuziranenge nka ISO 9001 ibyemezo hamwe n'ibizamini byo munzu.
2. Kugenzura ubuziranenge bwibikoresho & Sourcing
Menya neza ko bakoresha ibikoresho byo mu rwego rwo hejuru ABS (urugero, kubatanga ibyiringiro nka LG Chem, Chi Mei, cyangwa BASF).
Baza ibyemezo bifatika (urugero, RoHS, REACH, UL kubahiriza) niba bikenewe mubikorwa byawe.
Emeza niba batanga imvange ya ABS (urugero, flame-retardant, ingaruka-nyinshi, cyangwa ABS yuzuye ibirahuri).
3. Subiramo Inararibonye & Ubuhanga
Hitamo abakora bafite uburambe bwimyaka 5+ muburyo bwa ABS, cyane cyane mumirenge yawe (urugero, imodoka, ibikoresho bya elegitoroniki, ibicuruzwa byabaguzi).
Saba ubushakashatsi bwibibazo cyangwa abakiriya kugirango bagenzure inyandiko zabo.
Reba niba bafite ubuhanga muri geometrike igoye, gushushanya urukuta, cyangwa ibikoresho byinshi, niba bikenewe.
4. Kugenzura Ubuziranenge Bwiza & Ibizamini
Menya neza ko bakora igenzura rikomeye rya QC (ubugenzuzi buringaniye, ibizamini bya tensile, ibizamini byo kurwanya ingaruka).
Baza igipimo cyinenge nuburyo bakemura ibibazo byubuziranenge (urugero, politiki yo gusimbuza).
Reba uburyo bwa gatatu bwo kugenzura (urugero, SGS, BV) kugirango wongere kwizerwa.
5. Gereranya Ibiciro & Amafaranga yo Kwishura
Saba amagambo arambuye kubatanga 3-5 kugirango bagereranye ibiciro (ibikoresho byububiko, igiciro kuri buri gice, MOQ).
Irinde ibiciro bidasanzwe bidasanzwe, bishobora kwerekana ibikoresho bya subpar cyangwa shortcuts.
Ganira uburyo bworoshye bwo kwishyura (urugero, 30% kubitsa, 70% mbere yo koherezwa).
6. Reba Ibikoresho & Nyuma yo kugurisha Inkunga
Emeza uburyo bwo kohereza (ikirere, inyanja, DDP / DAP) nubushobozi bwo gukora inyandiko zohereza hanze.
Baza ibijyanye na politiki ya garanti hamwe ninkunga yatanzwe nyuma yumusaruro (urugero, kubungabunga ibicuruzwa, reorders).
Menya neza ko bakorana nabashinzwe gutwara ibicuruzwa byizewe kubitanga mugihe gikwiye.
7. Sura Uruganda cyangwa Ubugenzuzi Mubyukuri
Niba bishoboka, kora ubugenzuzi kurubuga kugirango ugenzure ibikoresho, isuku, nakazi.
Ubundi, saba uruzinduko rwuruganda cyangwa ubugenzuzi bwa videwo.
Shakisha urwego rwikora - inganda zigezweho zigabanya amakosa yabantu.
Urutonde rwa Injection Molding Ibigo ABS mubushinwa
Suzhou FCE Ibyuma bya elegitoronikiCo, Ltd.
Incamake yisosiyete
Hamwe n’imyaka irenga 15 yubumenyi bwinganda, FCE kabuhariwe muburyo bwo guterwa inshinge zisobanutse neza no guhimba ibyuma, ikora nkumufatanyabikorwa wizewe wa OEM hamwe nibirango byisi. Ubushobozi bwibanze bwibanze bugera kumasoko arangira kugeza arangije, agaburira inganda zitandukanye zirimo gupakira, ibikoresho byabaguzi, gukoresha urugo, hamwe n’imodoka.
Usibye gukora gakondo, dutanga umusaruro wa silicone hamwe na 3D igezweho yo gucapa / serivisi yihuta ya prototyping, tugahindura impinduka ziva mubitekerezo bikajya mubikorwa rusange.
Dushyigikiwe nitsinda ryubuhanga buhanga cyane hamwe nubuyobozi bukomeye bwimishinga, turatanga ibisubizo byubushakashatsi bwibanze twibanze kubwiza, gukora neza, no gupima. Kuva muburyo bwo gukora neza kugeza kumusaruro wanyuma, FCE yiyemeje guhindura icyerekezo cyawe mubikorwa hamwe nubufasha bwa tekiniki butagereranywa hamwe nibikorwa byiza.
Inganda ziyobora inganda zitera inshinge
Ikoranabuhanga rigezweho nishoramari rihoraho mubikorwa byiterambere.
Ubuhanga muburyo bwo gushushanya no gushushanya, gushushanya inshinge nyinshi za K, gutunganya ibyuma, no gutunganya ibicuruzwa.
Itsinda ry'inararibonye cyane
Inzobere mu buhanga & tekinike:
5/10 + abagize itsinda bafite imyaka irenga 10 yo gushushanya & uburambe bwa tekiniki.
Tanga ikiguzi cyo kuzigama & kwizerwa-kwibanda kubitekerezo byambere.
Abayobozi bashinzwe imishinga:
4/12 + abagize itsinda bafite uburambe bwimyaka irenga 11 yo kuyobora imishinga.
APQP-yatojwe & PMI-yemewe kubikorwa byumushinga.
Inzobere mu Kwizeza Ubuziranenge:
3/6 + abagize itsinda bafite uburambe bwimyaka 6 ya QA.
1/6 umwe mubagize itsinda ni Sigma esheshatu z'umukara umukandara wemewe.
Igikorwa Cyiza Kugenzura & Gukora neza
Ibikoresho byo kugenzura neza (OMM / CMM imashini) kugirango bikurikiranwe neza.
Gukurikiza byimazeyo PPAP (Igikorwa cyo Kwemeza Igice) birasabwa kugirango habeho impinduka nziza mubikorwa rusange.
Lomold Molding Technology Co., Ltd.
Azobereye muburyo bwo gutondeka neza ABS inshinge, atanga serivise kuva prototyping kugeza umusaruro mwinshi kubinyabiziga, ibikoresho bya elegitoroniki, nibicuruzwa.
Firstmold Composite Engineering Co, Ltd.
Yibanze kububiko bwa plastike ya ABS hamwe nubuhanga buhanitse nko gushushanya ibicuruzwa, kubumba ibintu byinshi, no kwihanganira kwihanganira inganda n’ubuvuzi.
HASCO Precision Mold (Shenzhen) Co, Ltd.
Uzwi cyane utanga ibikoresho bya ABS byatewe inshinge, cyane cyane kubinyabiziga, ibikoresho byo murugo, hamwe n’amashanyarazi.
Tederic Machinery Co., Ltd.
Itanga uburyo bwihariye bwo gutera inshinge za ABS, kabuhariwe mubice bya pulasitiki bikora cyane kubuvuzi, gupakira, nibikoresho byinganda.
Gura Injection Molding ABS mubushinwa
Gutera inshinge ABS Kugerageza Ibicuruzwa biva muri Suzhou FCE Precision Electronics
1. Kugerageza ibikoresho bibisi (Mbere yo kubumba)
Ikizamini cyo gushonga cyerekana (MFI)
Gerageza gushonga kwa ABS ibice kugirango umenye neza ko byujuje ibisabwa muburyo bwo gutera inshinge.
Isesengura ry'ubushyuhe (DSC / TGA)
Kugenzura ubushyuhe bwumuriro nubushyuhe bwikirahure (Tg) byibikoresho ukoresheje scanning itandukanye ya calorimetry (DSC) hamwe nisesengura rya termogravimetric (TGA).
Ikizamini cyibirimo
Irinde ubushuhe mubikoresho fatizo, bishobora gutera ibibyimba cyangwa imirongo ya feza mubice byatewe inshinge.
2. Gukurikirana uburyo bwo gutera inshinge (In-Process)
Gutunganya ibipimo byerekana
Kurikirana ibipimo byingenzi nkubushyuhe bwa barrale, igitutu cyo gutera inshinge, hamwe no gufata umwanya kugirango umenye neza.
Kugenzura ingingo ya mbere (FAI)
Reba vuba ubunini nubunini bwicyiciro cya mbere cyibice bibumbabumbwe, hanyuma uhindure ibishusho cyangwa inzira.
3. Ikizamini cyibikorwa byarangiye (Post-Molding)
A. Ikizamini cyimikorere
Ikizamini cya Tensile / kunama (ASTM D638 / D790)
Gupima ibipimo byubukanishi nkimbaraga zingana na moderi ya elastique.
Ikizamini Ingaruka (Izod / Charpy, ASTM D256)
Suzuma ingaruka zikomeye za ABS (cyane cyane mubushyuhe buke).
Ikizamini gikomeye (Ikizamini gikomeye cya Rockwell, ASTM D785)
B. Kugenzura ibipimo no kugaragara
Guhuza ibipimo (CMM)
Kugenzura urufunguzo rwihanganirwa (nka diametre umwobo, uburebure bwurukuta).
Microscope optique / imashusho-ibiri
Kugenzura inenge zo hejuru (flash, kugabanuka, umurongo weld, nibindi).
Ibara
Kugenzura ibara rihamye (valueE agaciro).
C. Ikizamini cyo kwizerwa kubidukikije
Ubushyuhe bwo hejuru kandi buke (-40 ℃ ~ 85 ℃)
Gereranya ituze rinini mubidukikije bikabije.
Ikizamini cyo kurwanya imiti
Wibike mubitangazamakuru nk'amavuta, inzoga, nibindi, hanyuma urebe ruswa cyangwa kubyimba.
Ikizamini cyo gusaza UV (niba hakenewe gukoreshwa hanze)
4. Kugenzura imikorere (Porogaramu-yihariye)
Ikizamini cy'Inteko
Reba guhuza nibindi bice (nka snap-on, urudodo rukwiye).
Ikizamini cya flame retardant (UL94 isanzwe)
Bikoreshwa mubikoresho bya elegitoroniki n'amashanyarazi.
Ikizamini cyumuyaga / ikizamini kitagira amazi (nkibice byimodoka)
5. Kugenzura ubuziranenge bw'umusaruro rusange
Gutanga inyandiko ya PPAP (harimo MSA, isesengura rya CPK)
Menya neza umusaruro wibikorwa byinshi (CPK≥1.33).
Igenzura ry'icyitegererezo (AQL isanzwe)
Igenzura risanzwe ukurikije ISO 2859-1.
Kugura Injection Molding ABS Mu buryo butaziguye muri Suzhou FCE Precision Electronics
Niba ushishikajwe no gutumiza tekinoroji ya Injection Molding ABS kuva muri Suzhou FCE Precision Electronics, duhora twiteguye kugufasha.
Nyamuneka nyamuneka hamagara itsinda ryacu ryo kugurisha ukoresheje inzira zikurikira:
Imeri:sky@fce-sz.com
Itsinda ryacu ryumwuga ryiteguye gusubiza ibibazo byawe, gutanga amakuru arambuye yibicuruzwa, no kukuyobora muburyo bwo kugura.
Dutegereje amahirwe yo gufatanya nawe. Gutanga amakuru yingirakamaro:
Urashobora kubona andi makuru yerekeye ibicuruzwa na serivisi byacu usura urubuga rwemewe: https://www.fcemolding.com/
Umwanzuro
Ubushinwa bubamo bamwe mu bambere ku isi batanga imashini zitera inshinge za ABS, batanga ibikoresho byujuje ubuziranenge, inganda zuzuye, hamwe n’ibisubizo bihendutse. Nkumuntu utanga ibyiringiro muriyi nganda, FCE yiyemeje gutanga serivise nziza zo gutera inshinge za ABS zijyanye nibyo ukeneye byihariye.
Hamwe nubuhanga bugezweho bwo gukora, kugenzura ubuziranenge bukomeye, hamwe nuburyo bwibanda kubakiriya, turemeza ko ibintu biramba, bikora neza cyane ABS kubikoresho bitandukanye - kuva mumodoka na elegitoroniki kugeza kubicuruzwa. Ibiciro byapiganwa, ibihe byihuta, hamwe nisoko ryizewe ritugira umufatanyabikorwa mwiza kumushinga wawe.
Igihe cyo kohereza: Apr-29-2025